Tailor-made
precision
Every industrial challenge is unique. That is why at Pintotecno we do not offer simple machining, but develop complete solutions, combining advanced technology, forty years of experience and a deep understanding of customers' specific needs.
Two plants, one goal
The Rapone plant is the heart of medium-high volume production. Here efficiency and precision meet on a daily basis. The stand-alone man-machine set-up optimises each processing phase with production continuity, waste reduction, and delivery time reliability.
Castings represent the main volume of production, flanked by turned products. The ability to integrate milling and turning machining allows the factory to respond to every request, consolidating its position in the market.
At Ginestra, flexibility defines every process. This factory is designed to handle small to medium-sized batches and different product mixes. The efficiency of large batches, however, remains constant by means of FMS (Flexible Manufacturing Systems) that can be quickly reconfigured and allow fast production changes without compromising quality.
Castings represent the main volume of production, flanked by turned products. The ability to integrate milling and turning machining allows the factory to respond to every request, consolidating its position in the market.
At Ginestra, flexibility defines every process. This factory is designed to handle small to medium-sized batches and different product mixes. The efficiency of large batches, however, remains constant by means of FMS (Flexible Manufacturing Systems) that can be quickly reconfigured and allow fast production changes without compromising quality.
Main processes
Turning
The turning department has 14 machines of different types, two of which are equipped with automatic material loading (bar).
We cover a size range between Ø0.5 and Ø500.
This is where automotive and industry find their solutions.
We cover a size range between Ø0.5 and Ø500.
This is where automotive and industry find their solutions.
Milling
The department consists of 40 horizontal machining centres, one part of which is equipped with FMS, with tool magazines of up to 320 positions, double pallets, and with the possibility of machining different materials such as cast iron, steel or aluminium, cast or from bar stock, with dimensions up to X x Y x Z
Auxiliary processes and advanced technologies
Grinding
Through grinding, surface finishes and tolerances achieve more stringent levels of accuracy.
This technique allows residual imperfections to be corrected and ensures maximum geometric accuracy, making it essential in areas where reliability and interchangeability of components are critical.
This technique allows residual imperfections to be corrected and ensures maximum geometric accuracy, making it essential in areas where reliability and interchangeability of components are critical.
Lapping
Expansion or fixed lapping (nibbling) achieves an accuracy within 3 microns, both in terms of diameter and cylindricity.
The machining range covers diameters from Ø6 to Ø25, guaranteeing high surface roughness, indispensable in components where friction and smoothness are critical factors.
The machining range covers diameters from Ø6 to Ø25, guaranteeing high surface roughness, indispensable in components where friction and smoothness are critical factors.
Thermal deburring
It takes just a few seconds for the mixture of oxygen and methane to evenly remove metal burrs at high temperatures. The process works on oxidisable materials with burrs up to 0.1÷0.3 mm.
Pickling
Pickling removes impurities, oxidation and surface contamination, preparing parts for subsequent treatments and improving adhesion of coatings or paints.
Washing
Cleaning requires precise standards. Washing removes all traces of processing and contamination to meet customer specifications.
Supply chain
Our competence extends to the entire supply chain.
We manage material procurement and coordinate a selected network of suppliers for heat and surface treatments.
The result is shorter delivery times and immediate reactions to changes in demand.
We manage material procurement and coordinate a selected network of suppliers for heat and surface treatments.
The result is shorter delivery times and immediate reactions to changes in demand.